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SureSmile clear aligners—a proven system for predictably treating malocclusion

Fig. 1: The browser-based SureSmile workflow can be integrated into any practice and works with data from all major intra-oral scanners. (All images: Dentsply Sirona)

Mon. 18. August 2025

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Malocclusion is a pervasive oral health issue associated with numerous diseases and conditions that may affect a patient’s overall health and quality of life. Oral health issues associated with malocclusion are linked to a range of systemic health problems. For example, bacteria from the oral cavity have been identified in Alzheimer’s lesions and in atherosclerotic plaques,and periodontal disease is a well-documented risk factor for cardiovascular disorder, stroke and impaired glucose control.1–5 There is evidence that the systemic spread of oral bacteria may induce chronic systemic inflammation.

As patients with severe malocclusion often have difficulty chewing their food, some researchers have suggested a link between malocclusion and gastrointestinal disorders such as acid reflux and leaky gut syndrome.6 Additional research is beginning to uncover how under-developed jaws and malocclusion may contribute to upper airway resistance and obstructive sleep apnea.7

Fig. 2: SureSmile clear aligners are made with advanced technology and quality controls to ensure a precise fit, durability and a discreet appearance.

Fig. 2: SureSmile clear aligners are made with advanced technology and quality controls to ensure a precise fit, durability and a discreet appearance.

Beyond the physical pain and discomfort associated with misaligned teeth, the aesthetic impact of malocclusion can undermine patients’ self-esteem, confidence and social lives. Multiple studies have found that malocclusion negatively affects the psychological well-being of adults, many of whom experience anxiety, depression and interpersonal difficulties as a result of concerns over their appearance.8

These findings underscore the importance of considering all aspects of a patient’s oral health—including his or her behaviour, attitudes and other risk factors—when assessing malocclusion and developing a treatment plan. Guided by decades of orthodontic expertise, the SureSmile system (Dentsply Sirona) offers the technical support, clear aligner options and proprietary planning methods to help clinicians address malocclusion with customised and predictable treatment plans for their patients.

A discreet treatment modality that addresses form and function

Aligners play an important role in the treatment of malocclusion. In the hands of a dentist, aligners can do more than improve aesthetics by aligning the “social six” teeth patients associate with their smile. Aligners can effectively treat the entire mouth, correcting a broad array of malocclusions and potentially alleviating associated oral health issues to improve the patient’s health in a holistic fashion. Clear aligner therapy also addresses a common patient concern about undergoing orthodontic treatment by enabling predictable achievement of the patient’s desired outcome without the use of unsightly and uncomfortable brackets and archwires.

Backed by Dentsply Sirona—a global leader in dental solutions with over 100 years of experience in oral healthcare—SureSmile aligners correct malocclusion in a deliberate, strategic and holistic fashion. Expert technicians in the SureSmile digital laboratory build customised set-ups and staging for aligners by applying more than 20 years of experience in orthodontic treatment planning to ensure dentists and their patients have an excellent treatment experience.

Fig. 3: SureSmile boasts over two decades of pioneering digital orthodontics.

Fig. 3: SureSmile boasts over two decades of pioneering digital orthodontics.

The SureSmile difference

Diagnosis
Effective and predictable SureSmile treatment plans start with a high-quality digital impression. SureSmile is an open platform that accepts digital impressions from Primescan (Dentsply Sirona) and other commonly used intra-oral scanners for seamless integration into existing digital workflows.

Intra-oral scans, radiographs, smile photographs and CBCT images are combined by experienced technicians using advanced software tools to build complete 3D models of the crowns, roots, gingivae and bone. In a study published in the American Journal of Orthodontics and Dentofacial Orthopedics, SureSmile software’s 3D models provided the best combination of accuracy, reproducibility and time efficiency of measurement.9

After the quality of each 3D model has been verified by SureSmile’s data integrity team, intra-oral and extra-oral photographs are used to establish the global position of the model, which is the natural position of the smile on the patient’s face. Setting the correct global position of the model using all records provided by the clinician ensures that treatment planning begins how the patient presents.

Treatment plan—the final treatment outcome
With an established link between the patient records and the 3D models, SureSmile digital laboratory technicians can begin digitally aligning the teeth according to the dentist’s prescription. Supported by proprietary treatment planning software and visualisation tools, SureSmile digital laboratory technicians can reliably plot an efficient and predictable approach to correcting malocclusion while ensuring forces are applied judiciously and refinements are minimised. This expertise is the foundation of the partnership between clinicians and the SureSmile digital laboratory, resulting in treatment plans customised for each patient based on their specific needs and goals.

Fig. 4: Effective and predictable SureSmile treatment plans start with a high-quality digital impression.

Fig. 4: Effective and predictable SureSmile treatment plans start with a high-quality digital impression.

SureSmile planning software suggests the most efficient treatment plan. The final set-up, or the model of the desired treatment outcome, is reviewed by the quality control team before the individual patient’s treatment plan is divided into stages.

Staged models
Staging design involves several levels of quality assurance. As a tooth moves across any of the three planes of motion (sagittal, coronal and transverse), a number of factors can interfere with smooth, gradual and predictable movement. How teeth move across the three dimensions of space can greatly influence the success of reaching the desired outcome. SureSmile incorporates the biomechanics of tooth movement, published research, experience from SureSmile’s founding orthodontists and a digital laboratory with exceptional attention to detail to give clinicians assurance regarding the smiles being created. SureSmile digital laboratory technicians assess each plan to flag any movements that could be achieved more easily or should be avoided. This ensures that clinicians and their patients benefit from SureSmile’s extensive orthodontic knowledge and experience. Furthermore, SureSmile’s proprietary software incorporates powerful artificial intelligence to automate staging calculations.

Accommodation staging—enhancing patient compliance by easing into treatment
SureSmile digital laboratory experts are always at the centre of the planning process, applying logic and a concern for the patient’s well-being to every case. This ensures that considerations such as patient comfort are incorporated into the treatment plan. For example, in many cases, SureSmile technicians recommend starting off with simple, comfortable movements to help encourage patients to stay compliant with treatment. This accommodation staging delays some of the more uncomfortable tooth movements until later in the treatment plan so that patients can become used to wearing their aligners before more forceful movements are applied.

Fig. 5: SureSmile digital laboratory experts are always at the centre of the planning process.

Fig. 5: SureSmile digital laboratory experts are always at the centre of the planning process.

Variable tooth movement constraints
In the digital laboratory technicians use the SureSmile software to calculate and customise the ideal amount and speed of tooth movement the individual patient needs for optimal outcomes. These movement rates, or aligner constraints, are based on observations and proprietary calculations pioneered by SureSmile’s founding orthodontists. These constraints balance a number of factors to arrive at an individualised recommendation for treatment staging, specifically:

  • patient safety;
  • average rates of biological tooth movement when subject to optimum mechanical force;
  • the amount of movement desired during each stage; and
  • which movements are combined into a single stage and whether they work with or against each other.

The SureSmile tooth movement system applied to an incisor

The SureSmile digital laboratory assesses all the forces to be applied to each tooth throughout a clinician’s proposed treatment plan. SureSmile then uses that information to recommend the most efficient and least disruptive set of movements needed at each stage of the plan for a successful, predictable outcome. Synergistic movements require less force and often involve more movement of the crown. Antagonistic movements require greater force and are expressed over more aligners. When possible, SureSmile prefers to stage these combinations of movements independently. Consider this in following cases.

Synergetic movement
In this case (Figs. 6 & 7), the clinician wished to apply +8° of torque and +0.8 mm of buccal movement with intrusion to an incisor. Facial crown torque and buccal movement are considered synergistic; they can be combined to improve the outcome. The rate of movement can be safely increased, compared with a scenario where facial crown torque and buccal movement are applied to the tooth in separate stages without sacrificing predictability.

Antagonistic movement
In this case (Figs. 6 & 7), the clinician wished to apply –8° of torque and +0.8 mm of buccal movement to an incisor. Lingual crown torque and buccal movement are considered antagonistic; the conflict between them impedes the expression of either or both. The rate of movement should be reduced compared with a scenario where lingual crown torque and buccal movement are applied to the tooth in separate stages to ensure both movements are fully expressed. To compensate for the slower movement rate, SureSmile software will identify other stand-alone or synergistic movements that can be safely accelerated so that the net result is a steady, predictable treatment plan.

Attachments
To achieve the desired treatment outcome, some SureSmile treatment plans may include the use of attachments. SureSmile’s treatment planning software automatically determines which attachment shape and location are necessary to achieve the desired movement for each tooth. Ellipsoid, rectangular and bevelled attachments can help aligners move the teeth whether rotation, angulation, extrusion or intrusion is the goal. In all cases, the software suggests ways to optimise and minimise the number of attachments used to achieve predictable results in order to avoid refinements.

Figs. 6 & 7: SureSmile tooth movement system applied to an incisor. Blue represents the tooth position before movement is applied. Green represents the tooth position after planned movements have been fully expressed.

Figs. 6 & 7: SureSmile tooth movement system applied to an incisor. Blue represents the tooth position before movement is applied. Green represents the tooth position after planned movements have been fully expressed.

SureSmile trim lines

Trim lines give clinicians control over the amount of force applied to the teeth, independent of attachments—which is why SureSmile offers 20 different trim heights and two trim lines (straight or scalloped).10 This wide range of options allows clinicians to select the appropriate trim based on clinical performance and patient factors.

SureSmile’s straight trim lines follow a consistent height at or above the gingival zenith, starting at 0.0 mm and increasing by increments of 0.1 mm up to 2.0 mm in height. Straight trim lines have been shown to increase aligner stiffness and retention and increase force to the tooth at the gingival third. This supports better force distribution and control of tooth movement.10 Importantly, evidence on file at Dentsply Sirona indicates that stronger force systems often reduce the dependency on attachments.10

Scalloped trim lines end at the junction between the tooth crown and the gingival tissue so that the aligner does not extend on to or above the gingival tissue. Scalloped trim lines may be considered a superior aesthetic solution. Given the relative flexibility of scalloped trim line aligners, forces applied to the teeth near the gingival areas may be reduced.10 In such instances, SureSmile’s software can strategically apply attachments to reinforce the shape and tooth-moving effects of the aligner.

There are a number of considerations when selecting a trim line, specifically regarding clinical and patient factors:

  • treatment goals, such as the direction of tooth movement; the flexibility required for certain movements, such as rotation or isolated extrusion; treatment time; comfort during treatment; and aesthetics during treatment;
  • amount of undercut due to misaligned teeth and/or gingival recession;
  • tooth morphology;
  • severe gingival recession;
  • spacing versus crowding;
  • tolerance of pain;
  • ability to remove or insert the aligners;
  • ease of removing and inserting the aligners; and
  • likelihood of compliance.

The following are examples of applications of trim lines in light of such considerations:

  • A 0 mm straight trim line is suitable for most cases, balancing flexibility and stiffness.
  • A 2 mm straight trim line is suitable for:
    • deep bite correction, levelling the curve of Spee;
    • bodily movement;
    • arch expansion; and
    • torque expression.
  • A scalloped trim line is suitable for:
    • severe crowding;
    • isolated extrusion and rotation;
    • gingival recession and large undercuts on tooth anatomy; and
    • when there is excessive spacing.

The SureSmile–clinician partnership

Rooted in a deep understanding of orthodontic principles and propelled by state-of-the-art technologies, SureSmile empowers clinicians to treat the complexities of malocclusion with precision and compassion. From advanced software tools to seamless digital integration and high-performance aligners, SureSmile is a trusted partner for dentists seeking to improve their patients’ oral health and well-being. The SureSmile system acknowledges the systemic implications of malocclusion, underscoring its impact on overall health and quality of life. SureSmile’s commitment to patient well-being is evident in considerations for comfort, compliance and aesthetics—allowing for a nuanced approach based on clinical and patient-specific factors.

SureSmile clear aligners, backed by the extensive experience of Dentsply Sirona, offer a discreet and predictable treatment modality by which to address both form and function. The carefully designed digital workflow ensures precision in diagnosis, treatment planning and staged models, providing a customised approach tailored to individual patient needs.

The SureSmile difference lies in the meticulous attention to detail in treatment planning. By strategically addressing synergistic and antagonistic movements, the SureSmile digital laboratory optimises tooth movement for a steady and predictable treatment outcome. The incorporation of attachments and the availability of diverse trim lines further empower clinicians to exert precise control over force application, enhancing treatment efficacy and extending treatment to conditions that could not be treated with a one-size-fits-all approach. SureSmile offers clinicians a sophisticated tool with which to deliver tailored and predictable malocclusion treatment. The system’s holistic approach, from diagnosis to treatment execution, has ultimately benefited the oral health and overall well-being of over one million patients worldwide.

Editorial note:

This article was published in aligners—international magazine of aligner orthodontics vol. 3, issue 2/2024. A complete list of references can be found here.

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